I knew going in that foam board is a flimsy material which cuts easily, but cannot be refined (smoothed out or sanded) to any great degree. One thing which I disliked about Will’s prop was that the seams between the layers of foam were raw. In order to blend the layers of foam board and to fill in the gaps, I used extra hot glue which I smoothed out with my finger, ouchie ouchie! This didn’t quite give me the effect which I wanted so I used silicon to get a more accurate effect. Silicon isn’t really a good choice, but it was what I had available. I would have preferred to use some sort of putty or clay for this. To stop the silicon from peeling and to even out the seams even more, I coated the entire dagger in 5 coats of modge podge. I followed Will’s tutorial for the paint job, then sealed the project with 2 more layers of modge podge.
Recently I came across Will from stormthecastle.com‘s youtube channel epicfantasy. He has many, many video tutorials on making props, usually swords and other weapons, with foam board. I was fascinated by the level of quality he was able to achieve with such a cheap material. I wanted to try using foam board as a material for myself and I knew that I wanted make another Skyrim prop to go along with my Windhelm guard’s shield. Because I had never worked with foam board before, I chose a small project, the dragonbone dagger. I didn’t take the same number of progress photos as I usually do for my props because Will’s tutorial is excellent and shows in detail all the various steps.